Winding machine - Product Application

Time:2021-05-05  |  Source:恒宇国强  |  Browse:2496

Fully automatic

Taking Japan as the pioneer, the new type of aircraft appeared in response to the rising demand of labor force and product quality. Through the motor, electric components, pneumatic components, transmission devices, sensors, control systems and other combinations into a high degree of automation equipment. Generally, it can automatically arrange the thread, wind the head, break and clip the thread, twist the thread and load and unload the material. Operators only need to ensure that the raw materials are sufficient. When there is no workpiece or copper wire, they can replace it in time to ensure continuous production. Generally, the number of shafts is high to achieve high efficiency production. A machine with a high degree of automation can meet the requirement of one employee to take care of multiple devices at the same time.

Advantages: the operator does not need training to work directly, the production efficiency is high, the product quality is even, can work for a long time without interruption.

Disadvantages: the price is higher than that of semi-automatic equipment, it takes a long time to recover the cost and produce benefits, it needs special technicians to ensure the operation of the equipment, the maintenance of the fault is complicated, and it is difficult to replace the product types.

Semi automatic

It is the most widely used winding machine in China, which can only realize automatic wire arrangement, and the rest of the operation needs to be completed by the operator. Usually, the number of shafts is less to match the operation time of operators, so that it is convenient to replace different molds to produce different products.

Advantages: cheap, some machinery can not complete the process by hand, equipment deviation can be adjusted by the operator compensation, easy to replace products.

Disadvantages: more manpower is needed, and employees need certain training, which is limited by the operation proficiency of operators.

Suitable for low-cost production, new product production, a variety of small batch production.

According to the winding mode can be divided into: flat winding machine, ring winding machine, flying fork winding machine, rectangular closed winding machine.

Leveling machine

A winding machine in which the wire is arranged in a spiral line on the outer layer of a work piece by rotating the main shaft and moving and positioning in three dimensions. It is usually used to process most transformers, inductors and all kinds of coils. It is the most widely used winding machine.

The reducer can be divided into the following types: {worm gear reducer} {gear reducer} {cylindrical gear reducer} {helical gear reducer} and {small precision planetary reducer} for accuracy requirements

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