No.142: Hengyu Guoqiang's super practical assembly method of sand making machine

Time:2018-03-21  |  Source:恒宇国强  |  Browse:1281938

Reducer is a kind of power transmission mechanism. The speed converter of gear is used to change the length of power and torque. Setting reducer on sand making machine can make the machine play better performance. Special attention should be paid to the assembly of speed reducer in sand-making machine. When assembling speed reducer for sand-making machine, it depends on the size and output of sand-making machine. The gap should be measured, and the measured gap should be checked according to the gap specified by technical conditions. If there is any deviation, the assembly work should be stopped and the reasons for deviation should be eliminated. To avoid danger.


The following requirements must be met in the assembly of the speed reducer of sand making machine. 1. The bearing bush of sliding bearing of sand making machine should be tightly installed in the tile seat of the shell, and the opening and closing surface of the bearing bush should be flush with the opening and closing surface of reducer shell. 2. The side clearance between shaft and bearing bush should be equal on the working side of two bearings installed on one shaft. Axial clearance between thrust shaft and end face of bearing bush should be within the following range, Ewing of thrust bearing of driven shaft is 0.2-0.3mm, and supporting bearing and driving bearing on gear side are 1.2-1.5mm.. 3. The upper clearance between the shaft and the bearing bush should be completely equal in the two bearings of the driving shaft.


The radial clearance of the gear teeth in the occluded state should be as long as 0.2 times the modulus plus 0.1 times the modulus. The radial and side clearance of the gear measured from each end face shall not exceed 0.1 mm. The contact point of the teeth of the engaged gear shall be at least 80% of the full length of the teeth. The gear can rotate freely. The reducer filled with oil to the working oil level shall not leak oil from the connecting part of flange plate.

4. For trial run of the reducer of sand making machine, after assembly, the reducer shall be put into trial run for 3-4 hours under the condition of no load, and its speed shall be gradually increased to the full speed.

5. During the trial run of the reducer, check the heating temperature of the bearing and listen to the action of the gear.

6. After the trial run of the reducer, open the reducer and check the correctness of the gear engagement according to the grinding of the teeth, and the bearing should be seen according to the trace of the bearing contacting Babbitt alloy. After eliminating all the defects, the reducer can be installed on the unit.

7. The test time of the reducer determines the nature of the repair work, which is generally in the range of 2-6 hours.

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